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Plastic Recycling Machines

PP PE Film Recycling Washing Line

The image illustrates an industrial PP (polypropylene) PE (polyethylene) film recycling and washing line. This is a complex system designed for the recycling of plastic films, such as those used in bags and packaging materials. The system includes conveyors, washers, and possibly separation tanks or dryers, which are part of the process of cleaning and preparing the plastic films for recycling. The process typically starts with the collection of the plastic waste, which is then transported by the conveyors into a shredder or granulator. Following this, the material passes through a series of wash tanks and friction washers that clean the film, removing contaminants like soil, food residue, and labels. The washed films are then dried, often through a combination of centrifugal dryers and hot air drying systems. The clean and dry films can be further processed into granules or pellets, which will be used as raw materials in the production of new plastic products. This system is key in reducing plastic waste by turning it into a valuable resource, thus supporting sustainability and environmental conservation initiatives.

Single-shaft Shredder

The image shows a single-shaft shredder and its components, which is used in the recycling industry to break down various materials, particularly plastics. The main shredder unit features a large hopper for material input, leading to the shredding mechanism where a single rotating shaft with mounted blades breaks down the material into smaller pieces. In the bottom-left, we see shredded material, indicating the typical output from such a machine. These small pieces can then be further processed or recycled. The bottom-right shows a close-up of the shredding shaft and blades, which highlights the rugged and durable construction necessary to handle tough materials. The images also suggest that the machinery is computer-controlled, as indicated by the electronic control panel shown in the top-right. The panel likely allows for adjustment of shredding speed and other operational parameters. The inclusion of a staircase and platform around the larger unit suggests it is quite large and requires access for maintenance or operation. These machines are critical in reducing the volume of waste materials and preparing them for subsequent steps in the recycling process, such as washing, extrusion, or pelletizing.

Plastic Pelletizing

The image depicts an industrial plastic pelletizing line, a system used to process recycled plastic into pellets that can be used to manufacture new plastic products. Starting from the left, the material is likely fed into a hopper and then conveyed through a series of machines that might include shredders, extruders, and cutters. The process typically includes melting the cleaned and shredded plastic, extruding it through a die to form long strands, cooling the strands in a water bath, and then cutting them into pellets. These pellets are then dried and can be packed for storage or shipment. The setup appears to be modular, with different stations for each step of the process, and the control panels indicate a high level of automation. The machinery is designed for continuous operation, which is key for efficiency in recycling operations. The final pellets produced by such a line are foundational to the circular economy in plastics, allowing for the reintegration of used materials back into production cycles.

Plastic Crusher

The image shows machinery that is consistent with a plastic crushing or recycling system. In a typical setup, plastic crushers are used to reduce plastic waste into smaller, more manageable pieces or granules. These machines can be part of a larger recycling line that includes several stages, such as sorting, washing, crushing, drying, and pelletizing. The machines in the image have a modular design, with each unit equipped with its own feeding hopper and crushing mechanism. The blue structures likely provide support and possibly contain conveyance systems to move crushed materials to the next stage of processing. The design suggests a heavy-duty operation, capable of handling large volumes of material. These systems are crucial in recycling operations to manage and repurpose plastic waste, thereby contributing to sustainability and environmental conservation efforts.

Washing Recycling Line

The image shows a large industrial recycling system or material recovery facility for processing and sorting various types of waste materials. It consists of multiple components and conveyor belts integrated into a comprehensive system. The main section appears to be an inclined conveyor belt or sorting line where materials are fed into the system. Along this line, there are various sorting and separation mechanisms like trommels or screens that help separate materials by size, shape, or density. Further down the line, there are additional chutes, conveyors, and hoppers that likely route the sorted materials into different streams or collection points based on their category (e.g., plastics, metals, paper, etc.). This type of advanced recycling system is designed to efficiently sort and process large volumes of mixed waste materials, separating them into distinct material streams that can then be further processed, baled, or prepared for recycling or disposal as appropriate. The green and gray color scheme is typical of industrial recycling equipment, and the overall layout appears to be a sophisticated, integrated system for effectively recovering valuable materials from waste streams.

Pelletizing Machine

The image shows a plastic pelletizing machine, which is a type of equipment used in the final stage of plastic recycling. This machine takes plastic flakes or scraps, melts them down, and then extrudes them through a die to form long strands or threads of plastic. These strands are then cooled, often in a water bath, and cut into small, uniform pellets. The large hopper at the beginning of the machine is where the plastic material is fed into the system. It leads to the extruder section, where the material is heated and pushed through a screen to create the strands. The control panels with display screens indicate the machine's operation can be closely monitored and adjusted as necessary for optimal performance. The pellets produced by this machine can be used as raw material in the manufacturing of new plastic products, effectively closing the loop in the plastic lifecycle and reducing waste. The machinery appears to be industrial-grade, suggesting it's meant for high-capacity production, capable of processing significant volumes of plastic material.

Crusher

The image shows an industrial plastic shredding or grinding machine. It is designed to break down and shred plastic materials into smaller pieces or granules. The machine consists of a feed hopper or chamber at the top where plastic materials like bags, containers, or other plastic waste can be loaded. Inside the main body of the machine, there are rotating blades or shredding mechanisms that cut and grind the plastic into smaller particles. The shredded plastic pieces then fall into the yellow cylindrical collection bin or container at the bottom, where they are collected for further processing, recycling, or disposal. These types of plastic shredders are commonly used in recycling facilities, manufacturing plants, and waste management operations to reduce the volume of plastic waste and prepare it for further processing or disposal in an environmentally responsible manner.

MSW Sorting System

The image portrays a piece of industrial equipment, likely a rotary drum screen or trommel screen. Here's a breakdown of its possible function and components: Function: This machine is used for separating materials based on size. The rotating drum with perforated holes allows smaller particles to pass through while larger ones are retained and discharged at the end. Components: Rotating Drum: The cylindrical drum with numerous perforations is the central component. The size of the holes determines the separation size of the materials. Frame: The robust blue frame supports the drum and other components, providing stability during operation. Hopper: The input material is fed into the machine through the hopper located at the front. Motor & Gearbox: The yellow gearbox connected to the electric motor drives the rotation of the drum. Discharge Chutes: The separated materials exit the machine through different discharge chutes, usually located at the opposite ends or sides of the drum. Potential Applications: Waste Management & Recycling: Separating different sizes of waste materials, such as compost, plastic, and paper. Mining & Minerals Processing: Sizing and classifying ores, aggregates, and other minerals. Food Processing: Grading fruits, vegetables, or nuts by size. Pharmaceutical Industry: Separating powders or granules based on size.

Baler Machine

The image shows a series of industrial balers or compactors used for compressing and baling various materials, likely for recycling or waste management purposes. These large blue and yellow machines are designed to compact materials such as cardboard, paper, plastic, or metal into tightly compressed bales, which are easier to handle, store, and transport. The balers consist of a hydraulic ram or press that applies immense pressure to compress the materials into rectangular bales. The compacted bales are then secured with metal straps or wires before being ejected from the machine. These types of balers are commonly found in recycling facilities, manufacturing plants, warehouses, and other industrial settings where there is a need to manage and process large volumes of waste or recyclable materials efficiently.

Assistive System

The picture shows a Z-shaped belt conveyor, likely used for industrial purposes to transport materials between different elevations or sections of a facility. The conveyor consists of a continuous belt loop supported by rollers and a metal frame. The Z-shape design allows for vertical and horizontal movement of materials, making it efficient for applications where space is limited or elevation changes are necessary. The blue and red components might indicate different sections or functionalities of the conveyor system. The wheels on the base suggest that the conveyor is mobile and can be easily relocated as needed.

Film washing recycling systems CAD layout drawing

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